Smart City - Open Innovation Challenge - Catalan Solutions

4–6 Nov 2025 | Barcelona - Hospitalet del Llobregat, Spain

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ChallengeUpdated on 15 September 2025

Digital Twin of Manufacturing Plant

Founder & CEO at INDRESMAT

l'Hospitalet de Llobregat, Barcelona, Spain

About

The challenge is to create a virtual digital twin of INDRESMAT’s future sRIM-PUR (Serial Reaction Injection Moulding for Polyurethane) factory, dedicated to producing BioPolyurethane profiles for KLIMA-PUR windows and other structural applications. Unlike a replica of existing facilities, this digital twin will serve as a virtual planning and optimization tool prior to building the automated plant.

Its purpose is to:

  • Simulate plant layouts and production workflows.

  • Optimize the integration of equipment and automation systems.

  • Anticipate bottlenecks and ensure smooth operations.

  • Define productivity KPIs under different scenarios.

  • Provide a highly accurate estimation of CAPEX, enabling INDRESMAT to raise capital with reduced investment risk.

By basing the factory design on this digital twin, INDRESMAT ensures that the scale-up of sRIM-PUR will be efficient, cost-effective, and investment-ready, positioning BioPolyurethane profiles as a competitive and sustainable alternative to extrusion in the European construction sector.

Topic

  • Digital Twins

Organisation

INDRESMAT

Start up

l'Hospitalet de Llobregat, Spain

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