AI-driven smart energy management for industrial sites

Modelway S.r.l. is a team of engineers and data scientists helping clients manage complexity in industrial energy systems. They have developed a smart energy management system (EMS) that coordinates multiple power modules—including gensets, grid, fuel cells, Li-ion batteries, photovoltaics, and wind turbines—to supply variable factory loads and store excess energy efficiently.

The system uses advanced control strategies (MPC) and AI-driven predictions of load consumption and renewable availability over variable time horizons. Implemented on a real-time target interacting directly with the plant, the solution ensures optimized energy distribution, continuity of supply, and compliance with current cyber legislation.

Main features and outcomes:

• Shared HMI for monitoring energy flows and predictive load & renewable forecasts via cloud

• EMS implementation on the edge, adaptable to plant variations

• Cyber-compliant solution ensuring safe operations

• Significant reduction of energy losses and CO₂ emissions

Additionally, Modelway collaborates with clients to integrate AI-driven energy solutions into existing workflows, enabling smarter decision-making and supporting operational efficiency. By optimizing the mix of renewable and conventional energy, their technology helps industrial facilities reduce environmental impact and advance sustainability objectives without compromising performance.