Smart PlantOne for predictive maintenance and worker safety

In many chemical SMEs, suction/extraction systems are rarely monitored—even though they are critical to process continuity and worker safety. Smart PlantOne is a vertical Industrial IoT solution (IoT devices, industrial gateway, cloud platform, dashboards and APIs) that brings predictive maintenance (PdM) to everyday machinery, not just flagship assets. By continuously measuring vibration and contact temperature on motors, fans and pumps, PlantOne detects early degradation and triggers risk-based interventions before breakdowns stop production.

Beyond classic PdM signals, we add effect sensors to capture what failures actually cause in the environment—for example harmful gases or fine particles that may bypass underperforming suction systems. In a galvanization plant scenario, PlantOne helps verify that extraction hoods are effectively removing hazardous, potentially lethal fumes, protecting operators while maintaining throughput. All data flows securely from edge to cloud, with real-time dashboards, alarms and APIs to CMMS/IT systems, so maintenance teams act faster and document every decision.

Backed by proprietary devices and software components, our team delivers complete field-to-cloud IoT solutions across two Industry 4.0 verticals: smart factory & predictive maintenance and smart logistics. With expertise spanning embedded systems, IoT communications, and cloud platforms, portals and dashboards, we tailor deployments to SME constraints—bringing enterprise-grade PdM within reach, improving uptime, safety and compliance, and reducing unplanned downtime and waste.