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ServiceUpdated on 20 April 2025

Oil hydraulic PTO dry testing

José Gaspar

Assistant researcher at Centre for Marine Technology and Ocean Engineering

Portugal

About

Provider of Dry Testing Services for Wave Energy Converters (WECs) Using a Hybrid Simulation Platform

This initiative offers specialized dry testing services for Power Take-Off (PTO) systems used in Wave Energy Converters (WECs). The core of the setup is a hybrid simulation platform, combining physical and virtual components to replicate real ocean conditions in a controlled laboratory environment. This allows for efficient and repeatable testing without the need for costly and logistically complex sea trials.

At the heart of the platform is a 5 kW oil-hydraulic PTO bench, which physically replicates the energy conversion mechanisms typical of many WEC technologies. This physical system is coupled to a real-time simulation machine, which emulates the dynamic forces and motions of ocean waves. The real-time controller imposes these wave profiles onto the PTO hardware, allowing developers to test how their system would behave under a wide variety of realistic sea conditions.

This approach is especially valuable for:

  • Early-stage prototyping, where virtual testing saves cost and time;

  • Design optimization, by enabling parameter tuning across many scenarios;

  • Fault identification and reliability testing, in a safe and controlled setting;

  • Performance benchmarking, using standardized wave inputs for reproducibility.

Type

  • R&D Partner

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