Lightweight Design & Topology Optimization

Lightweight Design Service – From 30 % to 70 % Mass Reduction

We transform your space components into ultra-lightweight, high-performance structures using topology optimization, generative design, and 3D printing – without sacrificing strength or thermal function.

Our Lightweight Expertise:

• Software: nTopology, Inventor&Fusion 360 Generative

• Methods: Density-based TO, lattice infill, bionic structures, thin-wall shells

• Build volume: 20×20×20 mm to 600×600×600 mm

• Materials: Inconel

• Validation: FEA (static, modal, thermal), CT scan, material testing

End-to-End Process:

1. Input: CAD, loads, constraints, thermal requirements

2. Output: Optimized geometry + simulation report

3. Print-ready: Direct STL/STEP for in-house 3D printing (LPBF)

4. Deliverable: as STL File oder printed part

Why choose our lightweight service?

• Average 45 % weight savings across 50+ space projects

• In-house CFD + FEA + 3D print – no interface losses

• No tooling costs – ideal for low-volume, high-value parts

Let’s make your payload lighter. Book a 15-min matchmaking – send your part, get a free weight reduction study.