Contech Software & Engineering GmbH

Engineering, Robust Design & AI – From Prototype to Reliable Series Production

mts Consulting & Engineering GmbH and Contech Software & Engineering GmbH are German engineering and technology companies specializing in product development, validation, industrialization, manufacturing optimization and Engineering AI.

Our approach combines hands-on industrial engineering, systematic Robust Design and our patented Engineering AI system Analyser®.

With experience from more than 1,100 industrial projects and over 300 AI applications, we support companies throughout the entire product lifecycle – from initial development and prototype validation to production ramp-up, series manufacturing and predictive maintenance.

Our expertise

• Product Development & Validation: Robust Design, Design for Six Sigma (DfSS), Design for Manufacturing (DfM), FMEA, risk analysis, reliability and lifetime prediction.

• Industrialization & Production Ramp-up: Production planning, manufacturing line qualification, FAT/SAT, process validation, parameter optimization and production scaling.

• Engineering AI & Predictive Quality: AI-based root cause analysis, quality prediction, process optimization, real-time monitoring and quality control.

• Manufacturing Excellence: Scrap and rework reduction, yield and OEE improvement, cost optimization and predictive maintenance.

• Electronics & Advanced Manufacturing: Power electronics, sensors, electronic assemblies, laser welding, joining technologies and complex automated manufacturing processes.

Applications in Defence-Tech (references: https://www.contech-analyser.de/fallbeispiele, https://www.contech-analyser.de/kundenstimmen)

We support manufacturers and technology developers facing four common challenges:

1. Scaling production from small batches to larger volumes

When production volumes increase, quality problems, scrap, rework and process instability often become critical. We identify the underlying causes, optimize manufacturing parameters and establish stable, repeatable processes.

2. Increasing manufacturing capacity to meet growing demand

We support production expansion, equipment integration, qualification and validation of manufacturing lines, helping companies achieve higher output, stable quality and reliable delivery schedules.

3. Bringing new products into series production

We combine product and process engineering with systematic validation and AI-based optimization to identify design weaknesses early, reduce validation loops and accelerate time-to-market.

4. Industrializing UAV and Defence-Tech innovations

We support technology companies and start-ups in transitioning from functional prototypes and small-scale assembly to validated, reliable and scalable manufacturing processes.

Our Technology: Engineering AI Analyser®

Our patented Engineering AI system identifies complex relationships between product characteristics, manufacturing parameters and quality outcomes – even with small data samples.

Analyser® enables:

• Root cause analysis and identification of critical influencing factors

• Predictive quality and reliability assessment

• Optimization of product and process parameters, including tolerances

• Early detection of quality deviations and process instability

• Real-time recommendations for manufacturing optimization

• Predictive maintenance and improved equipment availability

Unlike conventional approaches based primarily on large datasets, our Engineering AI combines industrial engineering knowledge with intelligent analysis of small, targeted data samples.

Proven Industrial Results

Depending on the application, results from previous industrial projects include:

• Up to 50% shorter time-to-series

• More than 50% scrap reduction

• Reduction from five to two validation loops

• 10–30% lower manufacturing costs

• Improved yield, OEE and production reliability

Our industrial experience includes automotive, aerospace, electronics, power electronics, medical technology and other highly demanding manufacturing environments.

Cooperation Opportunities

We are interested in connecting with Ukrainian Defence-Tech companies, UAV manufacturers, electronics developers and industrial partners seeking support in:

• Joint engineering and product development

• Product qualification and validation

• Production scaling and industrialization

• Engineering AI integration into manufacturing

• Quality improvement and manufacturing cost reduction

• Technology transfer and joint industrial projects

Our objective is to combine engineering expertise and AI technology with our partners' innovations to establish reliable, efficient and scalable industrial production.