Project cooperationUpdated on 3 June 2025
New "progressive SHM sensor" enables weight reduction by structural health monitoring as well as RUL prediction of structural components
About
Monitoring structural health is a smart way to optimize weight without compromising integrity. The patented "progressive sensor" technology of FatigPro may be an ideal way to monitor structural health (SHM) of engineering structures.
Monitoring SHM helps identify overstressed areas, allowing designers to reinforce only where necessary rather than overbuilding the entire system, which in turn can help generate designs with minimum weight.
By understanding how loads distribute across a structure, engineers can use lighter materials in low-stress areas and high-strength materials only where needed.
System designers can integrate the new SHM sensors to actively adjust stiffness or load distribution, reducing the need for redundant structural elements.
Traditional designs often incorporate excess material as a safety buffer. SHM provides precise data, enabling confidence in lighter designs without unnecessary reinforcement.
Aircraft, automobiles, and space structures benefit hugely from SHM by minimizing mass while ensuring safety, leading to better fuel efficiency.
Stage
- Ideation - identifying the project idea
Topic
- Optimisation of resource and energy efficiency
- Novel lightweight materials including optimised manufacturing
- Digitalisation
Type
- Project idea seeking partner(s)
- Expertise offered
Organisation
Similar opportunities
Project cooperation
Curing composites with UV-light
- Additive Manufacturing
- Project idea seeking partner(s)
- Design - setting the project scope
- Ideation - identifying the project idea
- Drafting - writing the project proposal
- Novel lightweight materials including optimised manufacturing
Eckart Kunze
research associate at TU Dresden - Institute of lightweight engineering and polymer technology
Dresden, Germany
Project cooperation
AI-Enabled Solutions for Smart Lightweighting
- Digitalisation
- Expertise offered
- Additive Manufacturing
- Recycling of lightweight materials
- Ideation - identifying the project idea
- Optimization of (multimaterial) design approaches
- Novel lightweight materials including optimised manufacturing
Murat Saglam
Business Development , Innovation and R&D Coordinator at ALP AVIATION
Eskisehir, Türkiye
Project cooperation
Collaborative projects in Materials science
- Other
- Expertise offered
- Additive Manufacturing
- Bolster lightweight integration
- Project idea seeking partner(s)
- Design - setting the project scope
- Recycling of lightweight materials
- Maximizing Efficiency and Performance
- Drafting - writing the project proposal
- Optimisation of resource and energy efficiency
- Optimization of (multimaterial) design approaches
- Novel lightweight materials including optimised manufacturing
Ignacio Zaldivar Pozo
Project Manager at CIME (Centro de invesitgación de Materiales Estructurales)
Madrid, Spain