Project cooperationUpdated on 27 August 2025
Circular RUL
Professor at Luleå University of Technology-Division of Operation and Maintenance Engineering
Lulea, Sweden
About
Circular-RUL = Residual Useful Life Scoring + Digital Product Passports + Accreditation
At its core, Circular-RUL = Residual Useful Life Scoring + Digital Product Passports + Accreditation.
It is not a single tool, but a framework that combines three reinforcing pillars, turning condition data into trusted certification for reuse.
1. Health-Driven Certification
· Every component receives a Residual Useful Life (RUL) score based on proven Condition-Based Maintenance (CBM) and Prognostics & Health Management (PHM) methods.
· Techniques such as vibration analysis, degradation modeling (e.g., Weibull, Gamma processes), and AI-based predictions quantify how much safe life remains.
· This replaces guesswork with measurable, scientific assessment of health.
· The result: instead of “used” vs. “new,” we now have a graded spectrum of asset health, certified and reliable.
👉 just as a medical check-up provides a patient with a health score, Circular-RUL provides a component with a scientifically grounded RUL score
2. Digital Product Passport (DPP) Integration
· The RUL score is not an isolated number; it is embedded into a Digital Product Passport.
· The passport consolidates operational history, usage conditions, traceability, and warranty records into a single trusted document.
· This creates transparency across the value chain — OEMs, operators, regulators, and second-life buyers all access the same verified information.
· Like an actor’s résumé, the passport tells the story of every component: where it has been, how it has performed, and how much life it still has left.
👉 Analogy: just as vehicles come with service books or certified mileage logs, Circular-RUL provides components with a transparent digital résumé repeat this visual of vehicle certified mileage
3. Accreditation & Warranty
· RUL scoring and DPPs together provide the technical backbone for circular accreditation schemes.
· Regulators, OEMs, and third parties can certify components for safe redeployment, ensuring reuse is trustworthy, standardized, and insurable.
· This transforms second-life assets from “uncertain risk” into certified value, enabling new business models for leasing, resale, and extended warranties.
· Trust shifts from subjective judgments to formal certification — just as airlines rely on certified pilots whose hours, health, and training are logged and verified.
👉 Analogy: we do not gamble on whether a pilot can fly; we rely on their certified training, logged flight hours, and health checks. Circular-RUL offers the same assurance for reused components.
The Value of the Three Pillars Together
Individually, each pillar is powerful — but together they create a closed loop of measurement, transparency, and trust.
· Health-driven scoring provides the data.
· DPP integration provides the visibility.
· Accreditation and warranty provide the confidence to act.
This is the trust architecture that allows circularity to move beyond recycling into true second-life redeployment.
Stage
- Already defined
Topic
- Data technologies | Data ecosystems for the realisation of circular value creation exploiting the full potential of digitalisation – e.g., harnessing existing, purpose-built platform solutions.
- Data technologies | Design of an adaptable Digital Product Pass:
- Enabling technologies | AI-driven diagnostic systems, e.g., for assessing the viability of reused, remanufactured, and recycled components
- Enabling technologies | Life cycle assessment / Product life cycle management – e.g., Digital Twin / Digital Product Passport
Type
- Consortium seeks Partners
Organisation
Luleå University of Technology-Division of Operation and Maintenance Engineering
University
Luleå, Sweden
Similar opportunities
Project cooperation
Circular-RUL: Giving Machines a Second Life with Measured Trust
Alireza Ahmadi
Professor-Operation and Maintenance Engineering at Luleå University of Technology-Division of Operation and Maintenance Engineering
Luleå, Sweden
Project cooperation
AI-powered platform for take-back, refurbishment, branded resale
- Already defined
- Expertise offered
- Consortium seeks Partners
- Enabling technologies | Network design of reverse supply chains
- Data technologies | (AI based) process and system control technologies
- Data technologies | Interoperability of CVC-relevant data ecosystems, quality assurance and traceability across systems
- Data technologies | Simulation models and predictive analytics to assess the scalability of circular processes across industries
- Data technologies | Data ecosystems for the realisation of circular value creation exploiting the full potential of digitalisation – e.g., harnessing existing, purpose-built platform solutions.
Andrea Schneller
Co-Founder and CEO at koorvi
Munich, Germany
Project cooperation
Global Digital Product Passport Consortium
- Early idea
- Consortium seeks Partners
- Data technologies | Design of an adaptable Digital Product Pass:
- Enabling technologies | Life cycle assessment / Product life cycle management – e.g., Digital Twin / Digital Product Passport
- Enabling technologies | Tools and solutions addressing challenges emerging from product focused regulations (such as the ESPR)
Andres Alcayaga
Independent Consultant & Researcher at Johannes Kepler University Linz
Dusseldorf, Germany